Magnetic levitation bearing system: magnetic levitation bearing is one of the core components of magnetic levitation centrifugal air compressor, which is composed of radial bearings, axial bearings, displacement sensors, controllers and electromagnets. The displacement sensor monitors the position signal of the rotor in real time and feeds it back to the controller. The controller performs accurate calculation and amplification according to the received signal, and outputs the control current to the electromagnet. The electromagnet generates a controllable electromagnetic force to the rotor for non-contact, non-wear suspension support, to ensure that the rotating shaft is stably suspended in a predetermined position, so that the impeller can rotate at a high speed and smoothly. Magnetic bearings have the advantages of no mechanical friction, low energy consumption and long life, and their semi-permanent service life greatly reduces the maintenance cost and downtime of the equipment.
High-speed permanent magnet synchronous motor: high-speed permanent magnet synchronous motor uses high-performance permanent magnet materials, with high efficiency, high power density, fast response speed and other advantages. A permanent magnet is installed on the rotor of the motor, and the stator is composed of silicon steel sheets and windings. When the variable frequency power supply inputs alternating current, the stator winding generates a rotating magnetic field, which interacts with the permanent magnet on the rotor and drives the rotor to rotate at a high speed. The speed of the motor can be precisely controlled by the inverter power supply to achieve flexible adjustment of the output flow and pressure of the air compressor. In addition, the high-speed permanent magnet synchronous motor also has good starting performance and overload capacity, which can meet the needs of various complex conditions in industrial production.
High efficiency centrifugal impeller: The impeller is a key component to achieve air compression, and it is designed and optimized using advanced ternary flow theory. The impeller is usually made of high-strength aluminum alloy or titanium alloy material, and goes through a precision CNC machining process to ensure the accuracy and quality of the impeller. The design of ternary flow impeller can make the air flow in the impeller more smooth, reduce the energy loss, and improve the compression efficiency. At the same time, the structural strength and dynamic balance performance of the impeller have also been strictly tested and verified, and can withstand the huge centrifugal force generated by high-speed rotation to ensure the safe and stable operation of the air compressor.
Intelligent control system: The intelligent control system is the brain of the maglev centrifugal air compressor, which uses advanced microprocessor and sensor technology to monitor and accurately control the operating state of the air compressor in real time. The control system can collect and analyze various operating parameters of the air compressor, such as speed, pressure, temperature, flow rate, etc., and automatically adjust the operating state of the air compressor according to the preset program and actual working conditions, so as to achieve energy-saving and efficient operation. In addition, the intelligent control system also has fault diagnosis, alarm, remote monitoring and other functions, through the Internet technology, users can carry out remote monitoring and operation at any time with the ground-to-air compressor, timely discovery and solution of problems, improve the reliability and maintenance efficiency of the equipment.
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